Case Study

Case Study 1

Biomass Steam Supply – Plant A (Central India)

Overview

In 2017 a major pharmaceutical manufacturing facility in Central India faced the challenge of managing its steam requirements efficiently while aligning with sustainability mandates. NJREPL was brought in to operate and supply biomass-based steam under a long-term service agreement.

Challenges

  1. Limited biomass handling experience at the site.
  2. Absence of an optimized steam-to-fuel ratio model.
  3. Need for reliable fuel sourcing and minimal operational disruption.

Our Solution

  1. Designed and executed a customized biomass steam supply solution.
  2. Developed a local fuel supply chain to ensure consistency and cost efficiency.
  3. Deployed trained technical teams to manage operations, safety, and compliance.

Impact

  1. Delivered high-volume steam consistently, exceeding efficiency benchmarks.
  2. Reduced fuel costs and operational overheads.
  3. Helped the client transition to a reliable, sustainable energy source with minimal disruption.
  4. The contract has been successfully ongoing since 2017, reflecting consistent trust and performance.

Case Study 2

Biomass Steam Supply – Plant B (Western India)

Overview

Following the success at their Central India plant, the client extended its partnership with NJREPL to a second facility in Western India in 2018. The goal was to replicate the green steam model and further strengthen their sustainability roadmap.

Challenges

  1. Previous reliance on conventional fuels with price and supply volatility.
  2. Infrastructure adaptation required for biomass compatibility.
  3. Operational inefficiencies with in-house management.

Our Solution

  1. Delivered biomass steam via NJREPL’s fully managed steam supply model.
  2. Customized fuel blend and combustion strategies for plant-specific performance.
  3. Handled all logistics, licenses, manpower, and equipment maintenance

Impact

  1. Achieved excellent boiler uptime and stable steam delivery.
  2. Realized measurable savings in energy and manpower costs.
  3. Since 2018, NJREPL continues to operate this contract successfully, reaffirming our role as the client’s preferred green steam partner.
  4. Established a replicable model for rollout across the client’s other facilities.